How to Choose the Right Press Brake Tools

Press brake tools are essential components in metal fabrication, enabling precision bending and shaping of various materials. Choosing the right press brake tools is paramount for precision, efficiency, and safety in metal fabrication. Properly selected tools ensure accurate bends, enhance productivity, minimize downtime, and contribute to long-term cost savings.

By investing in high-quality, versatile tooling that meets specific application requirements, manufacturers can achieve optimal results, satisfy customer needs, and maintain a competitive edge in the industry. In this guide, we will explore key factors to consider when choosing press brake tools.

The Focus of Choosing the Right Press Brake Tools

Highly Professional Press Brake Tools Manufacturer

There are more and more companies manufacturing press brake tools. Choosing well-known brands and manufacturers with higher professionalism will help you find better products. You can give priority to the following professional brands: AMADA, Trumpf, Wila, LVD, Bystronic.

At the same time, Lio-nel is a professional press brake tools manufacturer, we provide OEM services for the above brands, we have more than 20 years of manufacturing experience and a professional factory. Our products have successfully passed various certifications and industry assessments, providing you with professional services.

Press Brake Tools manufacturer

Tooling Coatings and Surface Treatments

Some press brake tools are coated or treated to enhance performance and prolong tool life. Common coatings include TiN (titanium nitride) and TiCN (titanium carbonitride), which reduce friction and wear during bending operations. Choose tooling with appropriate coatings or surface treatments based on your specific application requirements.

Tooling Size and Capacity

The size and capacity of press brake tools should match the specifications of your press brake machine. Check the maximum bending force and bed length of your press brake to ensure compatibility with the selected tools. Using tools that exceed the machine’s capacity can lead to poor performance and potential safety hazards.

Gooseneck Punche

Press Brake Tools Manufactured in Different Countries

When selecting and understanding press brake tools, it is important to understand how forces are transferred from the upper beam and bracket through the tool to the workpiece. Both European and American style tools have different ways of guiding this process.

American tools direct fluid through the tool in simple straight lines. This allows the tool to be reversed easily and logically. However, it also requires the toolmaker to precisely grind the surfaces on the left and right sides of the tool holder based on the tip location. European molds have an offset bracket. The stand is more about stabilizing the tool than transmitting power. Power is transmitted to the right side of the bracket on a single surface consistent with the punch tip.

European style provides more choices due to its wide use in the industry. Tool makers typically choose European-style tools that cost twice as much as American-style tools. Due to their offset design, European profiles tend to be slimmer, offering more geometric options when bending. The only significant disadvantage of the European-style tool is the expensive bracket required to secure it to the upper beam. Using American tools, the upper beam only requires a flat surface with enough grooves and simple bolts to hold it together.

Choose Exactly the Press Brake Tools You Need

When choosing press brake tools, please note the following points to help you match exactly what you need:

  1. angle
  2. Material
  3. Length and Weight

Selecting the right press brake tools goes beyond just the type and shape—ensuring that the tools are compatible with the specific press brake machine being used. This involves understanding the machine’s parameters, such as angle, material, length, and weight. Tools must be designed to fit the press brake securely and operate within its performance capabilities to avoid tool or machine damage.

Various Shapes of Press Brake Tools

It is very important to confirm the type of press brake tools you need. Here are some common accessories types listed for you.

1V Die

A single V die has a ‘V’ shaped cavity hollowed out in the mold. They are also designed as single ‘Vee’ molds. Due to their versatility, they are the most commonly used press brake molds. The selection of single V die is based on the rule of 8. It stipulates that the length of the V-die opening should be 8 times the thickness of the material.

Multi V Die

A multi-V die configuration has multiple V-cavities arranged around the mold. The number of V-cavities can be 3 or more. Multi-V dies add a variety of available bending options in a single die. Changes in bending angle or material thickness can be achieved by simple rotation of the mold.

Acute-Angle Die

An acute-angle die is a specialized type of press brake tooling designed for bending sharp angles in sheet metal or other materials. Unlike standard V-dies, which typically produce bends with a minimum angle of around 90 degrees, acute-angle dies allow for the bending of angles smaller than 90 degrees, often as low as 30 degrees or less.

Multiple Bend Die

A multiple bend die, also known as a multibend die or cluster die, is a specialized type of press brake tooling designed to perform multiple bending operations in a single setup. Unlike standard single-operation dies, which can only bend material once per setup, multiple bend dies feature multiple bending surfaces or segments arranged in a sequential pattern along the length of the die.

In Conclusion

Choosing the right press brake tools is critical to achieving precise, efficient metal bending operations. No matter what shape of press brake tools you want to buy, please contact us or send us an email and we will help you choose the most suitable press brake tools for you.

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